A First Laser Welding Cell
Yaskawa Southern Africa has partnered with Industrial Manufacturing Systems South Africa (IMS-SA) to introduce the Megmeet laser welding cell, a breakthrough solution combining precision robotics with cutting-edge laser technology. Marking a first for the local market, the fully integrated system allows all welding parameters to be controlled directly from the robot teach pendant, streamlining production and setting a new standard for automation in South Africa.
“The Megmeet laser welding cell represents a major step forward for local manufacturing,” says Devon Prinsloo, National Project Manager at Yaskawa SA. “It’s one of the first solutions in its price range to offer full integration with the robot control system, meaning welding parameters can be adjusted on the fly. This allows South African manufacturers to access world-class technology at a cost-effective scale.”
Traditional robotic laser welding systems could cost in the tens of millions, making them unattainable for most businesses. The Megmeet laser welding cell, by contrast, delivers advanced capabilities at a significantly more accessible investment level, opening the door for medium-sized manufacturers to adopt automation once considered out of reach.
Ongoing technical support
The collaboration leverages Yaskawa’s expertise in robotic automation and motion control alongside IMS-SA’s role as a specialist integrator and supplier of Megmeet’s laser technology. IMS-SA also supplies the safety enclosure and application engineering, with both companies providing the ongoing technical support to ensure that the system is internationally competitive.
“IMS-SA offers manufacturers reliable, locally supported automation systems that improve productivity and ensure repeatable quality,” explains Hannes Crouse, Director of IMS-SA. “By combining Megmeet’s proven laser technology with Yaskawa’s precision robotics, we are providing a seamlessly integrated solution with ongoing local support and training. That’s what makes this partnership so valuable.”
Thin metal fabrication
The Megmeet laser welding cell is particularly suited to industries reliant on thin metal fabrication, including automotive, appliance manufacturing, aerospace, rail, and general sheet metal production. In addition to major sectors, it can be applied to products such as electrical enclosures, elevator components, signage, and stainless steel kitchen equipment. From aluminium battery enclosures to stainless steel panels, the system ensures defect-free welds that meet both structural and aesthetic requirements.
Key differentiators include:
- Deep penetration laser welding with minimal heat distortion
- Adaptive vision systems for real-time responsiveness
- Compact, modular design for quick deployment and integration
- Industry 4.0 readiness with diagnostics and data integration
- Customisable options from 1.5kW to 3.0kW, with single or dual wire and professional versions featuring integrated cameras for weld monitoring
Importantly, the partnership also addresses concerns often raised around automation and job displacement. Rather than reducing opportunities for human workers, the Megmeet laser welding cell creates new pathways for upskilling and career growth. Operators and technicians are trained to work alongside robotic systems, while higher production volumes generate demand for additional roles upstream and downstream in the production pipeline.
